Wire Harness Processing Technology

The production of Wire Harness processing is divided into steps such as acceptance, cutting, stripping, stranding, riveting, assembly, testing and packaging. There are several key technologies in these steps that need to be paid attention to, namely opening, crimping, pre-assembly, In final assembly, silicon wire processing companies must control the quality of wire processing products, paying special attention to the steps of wire opening, crimping, temporary installation, and final assembly.

Processing and production process:

1. When cutting the wire, the length tolerance range needs to be controlled within the minimum range.

2. When peeling wires, in addition to paying attention to the length, the internal core wires should also be free from damage.

3. The stripping length of the wire connected to the terminal needs to comply with the specifications of the terminal.

4. It is required to immerse tin, and there will be no phenomena such as sweeping, split ends, or big heads.

5. The tensile force of the stamped terminals must meet the requirements, and the appearance must not be defective.

6. Pay attention to pre-welding, pre-welding, leakage welding, mis-welding and other problems when inserting the insert case to avoid incorrect insertion and failure to insert.

7. The size and technology of the external sleeve of the wiring harness meet the usage requirements. Wire processing

8. Conduct testing and visual inspection on wire harness products.

9. Pay attention to reasonable safeguards when packaging wire harnesses to avoid unexpected defective products.

Fengzhan Electronics mainly manufactures wire harnesses and provides customers with one-stop customized services. Contact us to get a quote: lynn@fzwires.com